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05 Sep 2024The line specializes in producing double-zero water absorption porcelain polished tiles, with a single-line capacity of 30,000 m² per day. It has broken several records in the Indonesian market, including those for production capacity and firing speed (30 minutes). Furthermore, the machinery, process system, and management system are also the first comprehensive introduction of Chinese standards to the local market.
Key Features and Advantages of PST14000 Energy-Saving and Environmentally-Friendly Spray Dryer Pulverizing System：
- Equipped with automatic slurry supply, automatic adjustment, automatic lancer knocking, and intelligent control systems, this system can produce up to 800 tons of powder per day.
- The "dual-fuel" technology offers the flexibility to choose between coal and natural gas as the fuel for the spray dryer, adapting seamlessly to production requirements.
- Featuring a modular design, the burner integrates a PID control system for precise temperature regulation. This ensures that the temperature at the top of the tower remains stable within ±1°C, effectively reducing temperature fluctuations.
- The kiln wasted heat recovery and energy-saving system S.H.A.R.E, reduces nitrogen oxide emissions and efficiently utilizes kiln waste heat to further enhance energy savings and emission reductions, achieving a total energy savings of up to 10%.
- Employing online coal powder grinding technology results in a 10-15% energy savings. This method is not only more reliable and safer compared to traditional offline grinding but also improves overall operational efficiency.
Key Features and Advantages of "4.0 Energy Efficiency Benchmark Digital Era" DFC-Alpha Firing Kiln Combination:
- Highly Digital and Intelligent: The digital intelligent management and control system DDI4.0-A leverages cloud computing for comprehensive management of the entire production line, achieving a high level of automation throughout the production process. The system facilitates extensive remote monitoring, allowing users to access real-time machinery status from anywhere at any time.
- Significant Energy Saving Effect: The production line incorporates several patented energy-saving technologies and high-efficiency flue gas heat exchange systems. These include the SPR combustion-supporting air heating system, the DHR-PLUS waste heat recovery system, the EHI thermal insulation enhancement system, and the PPC combustion-supporting precision control system. Together, these technologies recover 60% of the heat from flue gas, resulting in an overall energy savings of approximately 25%. This maximizes efficiency and supports cleaner production.
- Flexible Production Adaptability: The system offers rapid switching and adjustment capabilities, enabling flexible production that easily adapts to various product specifications and process requirements.
- High-Quality Product Assurance: The formed green bodies exhibit enhanced density and lower water absorption, leading to improved quality. Additionally, the DMA transmission system and DDS control system effectively extend the kiln's lifespan and reduce failure rates.
- High-efficiency and Self-circulating Dryer: Featuring a low-temperature rapid convection drying system, this dryer minimizes temperature differences and ensures stable performance. It reduces mechanical cracks, enhances uniformity in tile shaping, increases drying efficiency, and offers high levels of automation. Dried products are 10-15% stronger compared to those dried with conventional methods.
With its smooth operation, the machinery consistently produces tiles of uniform shape and superior quality. The "4.0 Energy Efficiency Benchmark Digital Era" continues to uphold high standards and principles, leveraging the advantages of modern machinery with its highly automated firing kiln system. This successful launch of SPS Group's first venture into the ceramics sector highlights their bold vision and determination. It also stands as a testament to the strength and capabilities of HLT&DLT.
(HLT&DLT)
